125 hp 620 Injection Pump Package (Electric)
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Equipment Overview
Up to 560m3/day or up to 3748psi discharge pressure – this full sour water injection / disposal pump package is sitting right now in Three Hills, AB and can go to work immediately after installing your choice of plungers! The Union TD-120 Pump is the only part that is in a reconditioned state, everything else is in unused/new condition. Fortunately, we did the pump work ourselves, so we offer a full 1 year warranty on it – the same that you would get if you bought a NEW pump from Union or National.
There is one 3 bag filter (coated) included, but we have the room, spool pieces, and extra identical filter to install a second one if you require. As mentioned, this a sour unit; coated pipe, no TOL’s, linebacker gaskets, sour valves etc. A full drawing and QA package included. With this pump package you are getting everything you love about new, combined with a price that you can brag about. Requires only electrical wiring to JB’s and it is ready to go!
This unit is also a perfect candidate for an optional conversion to a pipeline LACT unit. Watch the video walkthrough below as it details the simple adjustments to alternatively convert it from a water injection/disposal application to LACT.
Video Walkthrough
Watch a detailed video tour walking through this water injection/disposal pump package and see specifics on how it can optionally be converted to become a pipeline LACT unit.
Optional Conversion to Pipeline LACT Unit
To optionally convert this to a pipeline LACT unit we would take out the three-bag filter, put in a coriolis, a BS&W, and a three-way valve. This conversion from its current pump package configuration to a LACT unit can be completed in less than three weeks. Contact us to discuss the specifics of this alternative option.
360º Virtual Tour
Explore this package in rich detail through a virtual walkthrough below.
Main Pumps, Motors & Assemblies
P-200 Triplex Pump:
- One (1) REMANUFACTURED UNION TD-120 Pump “M” Fluid End
- Client choice of plungers
- 3” Suction, 2” Discharge Connections
- 3 Feed Lubricator w/ Oil Reservoir
- Sheave Kit and Belt Guard
- Mounted on sub assembly skid and attached to main skid
- Zero-Hour Overhaul c/w 12 month warranty
M-200 Motor
- One (1) NEW 125HP Electric Motor
- WEG
- TEFC, Roller brg. drive end
- 1800 RPM
- VFD Rated
- 460V/3/60
PD-100 Suction Stabilizer
- One (1) Status Flow or equal Pulsation Stabilizers
- 300 cu/in
- 3” 150# RF
- CRN for BC, SK, AB, MB
PD-200 Discharge Stabilizer
- One (1) CoorsTek or equal Discharge Pulsation Stabilizer
- 300 cu/in
- 2” 1500# RF
- CRN for BC, SK, AB, MB
P-100 Charge Pump
- One (1) NEW Grundfos CRN 20-3 Centrifugal Pump
- All Wetted Parts Stainless Steel
- Rated at 120 gpm @ 65 psi
- Low NPSH Impeller rated at <5ft npshr
M-100 Charge Pump Motor
- One (1) 7.5 HP WEG Motor
- TEFC, 3550 RPM
- 460V/3/60Hz
F-100 Filter Vessel:
- New P2 3 Bag Filter Vessel
- Internally Coated
- MAWP 150 PSI @ +300F/-20F
- 4” 150# RF in/out Connections
- Rated for 815m3/day
- AB/BC/SK CRN Registration
- Piping connections for 2nd filter
- 2nd 3 bag filter currently in stock
Pump Performance
Instrumentation
PI-100 P-100 Inlet pressure indicator (0-15 psi)
DPI-100 F-100/200 Differential Pressure Indicator (0-30 Diff Pres)
PI-200/300 P-100 Discharge pressure Indicator (0-160 psi)
PSL-100 P-200 Low suction pressure Shutdown Switch Low (6900GZE14 SET FALLING TO 25 PSI)
PI-200 P-200 discharge pressure Indicator (0-3000 PSI)
PSH-200 P-200 High discharge pressure Shutdown Switch High (6900GZE22 SET TBA)
PSV-200 Pressure Safety Valve (SET RISING TO TBA)
FT-200 1 ½ x 2 EZ-IN (2” 1500# RF) Turbine Flow Meter
FQI-200 Flow Totalizer MCIII EX
VSH-200 P-161 High Vibration Switch
LSL-200 P-161 Low Oil Level Shutdown
Piping
All Pipe included in this package is Internally Coated with Devoe 253
Suction Piping: 3” 150#
- Includes 3” Basket strainer and Isolation valve on suction piping
- 3” Filter vessel isolation valves and 3” bypass valve circuit
Discharge Piping: 2” 900/1500#
- Manual startup bypass valve
- Isolation valve
- Check valve
- PSV and startup bypass valves outlet go back to main pump suction
- Drain valves to drain sump
Drain Piping to be 1” and will drain into open drain sump from:
- Basket strainer drain
- F-161 Filter vessel drain
- Suction piping between P-100/P-200
- Discharge piping
- P-200 stuffing box drain
Piping Notes
- Built to ASME B31.3 Latest Edition
- Discharge piping (900/1500#) to be sch. 160
- Suction (150# ANSI) piping to be sch. 40
- All Piping 10% NDT, no PWHT
- Internally coated
- Piping includes flanges for all instrumentation connections (No TOL’s)
- All pipe/fittings/bolting/ linebacker gaskets materials to be standard
Skid & Building
One (1) Surplus Never Used Skid and Building:
- 12’ W x 18’L x 9’ H Gable S
- Checker Plate Flooring
- 2” Drip Lip Around Skid
- Drain Sump
- High Level Sump Switch
- Filter, Suction and discharge piping, pump stuffing box area drain into sump
- Gable Style Building
- Ice Rakes
- Ridge Vent
- Choice of 12VDC start Catadyne heater OR 15Kw Electric Hazloc Heater
- Eavestroughs and Downspouts
- One (1) Double Man Door
- One (1) Single Man Door
- 3” Fire Retardant Spray Foam Under skid Insulation Insulated Skid
- There is no electrical included in this quote.
QC/QA Documentation
Operation, Parts, Service and QA Manual provided with package c/w:
- Drawings include:
- P&ID
- GA Plan Elevation ISO
- Structural Steel
- Pump Curves
- Installation and Operation manual
- Parts and service Manual for all equipment
- Data sheets for all equipment in package
- QC Manual from approved shop with ABSA – AQP
- AB-83
- U1A for Filter vessel and Pulsation stabilizers